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Manufacture

ODG is one of the most advanced gear manufacturers with the latest equipment from OEMs such as Liebherr, Kapp, Koepfer, Klingelnberg, and Gleason. ODG’s manufacturing core competencies lie in gear hobbing, shaping and grinding.

Module (DP) Diameter mm (Inch) AGMA Quality (2015-1-A01)
Hobbing 1.6 – 8.0 (40.0 – 3.2) Up to 500mm (20″) AGMA A6
Shaping 1.6 – 12.0 (40.0 -2.1) Up to 500mm (20″) AGMA A6
Gear Grinding 1.6 – 10.0 (40.0 – 2.5) Up to 500mm (20″) AGMA A3

ODG goes beyond just gear manufacturing with over 150+ machine tools for turning, milling, drilling, broaching, key seating, and cylindrical grinding.

  • 1 Daewoo Puma V55M CNC Lathe
  • 1 Mori Seiki NL3000 CNC Lathe to 1 MORI SEIKI NL3000 MC/700 CNC Lathe
  • 1 Mori Seiki NL 2500-500 Double Spindle CNC Lathe
  • 3 EMAG VL-5 Vertical CNC Turning Centre
  • 1 EMAG VL-3 Vertical CNC Turning Centre
  • 1 OKUMA & HOWA 2SP-V40 Twin Spindle Vertical CNC Lathe
  • 1 Hwacheon TTC-10 Twin Spindle CNC Lathe
  • 2 Daewoo Puma 300C CNC Lathe
  • 1 Daewoo Puma 240B CNC Lathe
  • 1 – Trak TRL 2460V CNC Lathe
  • 2 Tarnow 22” x 60” Engine Lathe
  • 2 Makino a81 CNC Horizontal Machining Centres
  • 1 Mazak NEXUS 510C CNC Vertical Machining Centre
  • 1 Daewoo MYNX Vertical Machining Centre
  • 1 Dahlih Vertical Milling Machine  w/ Vertical and Horizontal Spindles
  • 1 Trak MILL LPM
  • 1 First Mmodel LC-20 VSG 10” X 51” Vertical Mill

Shaping:

  • ​2 Liebherr LSE500 CNC Internal/External Gear Shapers
  • 1 Lorenz LS304 CNC Internal/External Gear Shaper

Hobbing:

  • 1 Gleason Genisis 400HCD CNC Gear Hobber and Chamfer Cut
  • 1 Liebherr LC500 CNC Gear Hobber
  • 2 Liebherr LC382 CNC Gear Hobber
  • 1 Liebherr LC380 CNC Gear Hobber
  • 1 Liebherr LC282 CNC Gear Hobber
  • 1 Koepfer 200 CNC Gear Hobber
  • 1 Tooth Rounding Machine

Gear Grinding:

  • 1 Kapp Niles KNG350 Flex External CNC Gear Grinder
  • 1 Klingelnberg Hofler Viper 500W Internal/External CNC Gear grinder
  • 3 Kapp KX300 CNC External Gear Grinders

Cylindrical Grinding:

  • 1 Studer S33 Internal/External CNC Cylindrical Grinder
  • 1 Studer favoritCNC External CNC Cylindrical Grinder
  • 1 Studer favoritCNC Internal/External CNC Cylindrical Grinder
  • 1 Szerszamgepipari Muvek KU-250-04 Manual Cylindrical Grinder
  • 1 Karstens Conventional Cylindrical Grinder

Other:

  • 1 Seiwa CNC Hob Grinder
  • 1 Cchvalier FSG-3A818 Surface Grinder
  • 1 Chevalier FSG-1628ADII Surface Grinder

Gear Measurement Machines (GMM):

  • 1 Klingelnberg P65 CNC Gear Tester
  • 1 Klingelnberg P40 CNC Gear Tester
  • 1 Gleason GMS300 CNC Gear Metrology System

Coordinate Measurement Machines (CMM):

  • 1 Mitutoyo Crysta Apex CNC CMM S9108
  • 1 Mitutoyo Bright CNC CMM A710
  • 1 Mitutoyo Bright CNC CMM A910
  • 1 Mitutoyo Manual CMM BH706

General:

  • 2 Penta Gear Over Pin Gauge
  • 1 M&M Over Pin Gauge
  • 1 Starrett Optical Comparator HB400-22IE
  • 1 Mahr Marshaft Scope 1000 CNC Optical Measurement
  • 1 Klingelnberg Double Flank Roll Checker
  • 1 Magg Double Flank Roll Checker
  • 1 M&M Double Flank Roll Checker
  • 2 Vari-Roll Double Flank Roll Checker

Vibration and Noise Analysis:

  • 1 Vibration Analyzer with 3-axis Dalimar Accelerometer
  • 1 National Instruments Vibration Analyzer

Metallurgical Analysis:

  • 1 Metlab Metcut 12A Precision Saw
  • 1 Metlab Metpress A Automatic Mounting Press
  • 1 Metlab Metpol 2V Grinder/Polisher
  • 2 Clemex Microscope/Camera Systems
  • 1 Clemex Vision Lite image analysis software
  • 1 Mitutoyo ATK600 Hardness Tester
  • 1 Versitron AT130 Hardness Checker